Hardware and software setup

Study of the characteristics of the accelerometer. Laboratory work study of the statistical characteristics of the accelerometer type bdlu-0.5 theoretical information

Description:

MINISTRY OF EDUCATION AND SCIENCE OF RUSSIA

Federal State Autonomous Educational
institution of higher education

"South Federal University"

Institute of High Technologies and Piezotechnics

Department of Information and Measurement Technologies

Sizyakin Stanislav Leonidovich

Development of an algorithm for the study of errors

MEMS accelerometer


FINAL QUALIFICATION
WORK OF THE BACHELOR
in the direction 200100 - Instrumentation

Scientific adviser -
Dr. tech. Sciences, Assoc., Igor Shcherban

Rostov-on-Don - 2016


ANNOTATION. 3

ESSAY. 4

INTRODUCTION 5-6

CHAPTER 1. THEORETICAL PART. 7-28

1.1. Formalization of research tasks MEMS errors accelerometer 7-16

1.2. Characteristics of MEMS accelerometer errors and their classification. 17-21

1.3. Analysis of methods for studying the errors of MEMS sensors. 22-25

1.4. Experimental setup. 25-26

CHAPTER 2. PRACTICAL PART. 29-44

2.1. Static test mode for accelerometers. 29-31

2.2. Development of algorithmic support. 32-37

2.3. Development of a software algorithm. 37-39

CONCLUSION. 40

REFERENCES.. 47

APPENDIX A.. 42

APPENDIX B.. 43-46


ANNOTATION

The diploma work contains 47 pages of typewritten text, 17 drawings, 4 tables.

This work is devoted to the development of algorithmic and software for the study of statistical errors of a MEMS accelerometer.

As part of the task, it was considered static method investigation of errors of the MEMS accelerometer LSM303DLH. The statistical errors of this sensor were also investigated.

To solve the problem, algorithmic and software to work with statistical errors.


ESSAY

In the thesis, a study of the statistical errors of MEMS accelerometers was carried out, algorithmic and software was developed for studying the errors of accelerometers of the LSM303DLH type.

The work consists of two chapters. The first chapter presents general theoretical information, an analysis of methods for studying sensor errors, as well as an analysis of the characteristics of statistical errors of MEMS accelerometers.

The second chapter presents the results of the synthesis of algorithmic and software for modeling and studying the statistical errors of MEMS accelerometers LSM303DLH. The experimental setup is described, the research results are presented - the obtained values ​​of the standard deviation, mathematical expectation, covariance, correlation, testing the hypothesis of the normality of accelerometer noise by the Pearson criterion.


INTRODUCTION

At the present stage of active improvement of microelectronics, the development of microelectromechanical systems, which are more briefly called MEMS, has become widespread. The English equivalent of this term is "Micro ElectroMechanical Systems" (MEMS).

MEMS (microelectromechanical systems) are technologies and devices that combine microelectronic and micromechanical components. MEMS devices are usually fabricated on a silicon substrate using micromachining technology, similar to the manufacturing technology for single-chip integrated circuits. Typical sizes of -micro-mechanical elements range from 1 micrometer to 100 micrometers, while MEMS chip sizes range from 20 micrometers to one millimeter.

The purpose of this work is to develop algorithmic and software for studying the statistical errors of the LSM303DLH accelerometer.

The main purpose of the accelerometer is to provide information about the current acceleration of the device, or rather the difference between the acceleration of the device and the acceleration of free fall. At rest, the sensor readings coincide with the gravitational acceleration vector. Under weightless conditions, the true acceleration of an object is caused only by the gravitational force and therefore is exactly equal to the gravitational acceleration. Thus, there is no apparent acceleration and the readings of any accelerometer are zero

Accelerometers belong to the class of inertial sensors, the scope of which is very wide: from mobile phones and tablet computers(one of the tasks is to ensure the rotation of the display) to small-sized strapdown inertial navigation systems integrated with satellite navigation systems, which provide the determination of the orientation parameters and coordinates of moving aircraft, ground, surface and underwater objects.

The subject of the study is the study of the statistical errors of the MEMS sensor (micromechanical accelerometer LSM303DLH). In the course of the work, an algorithmic development of the study of such parameters as the standard deviation, mathematical expectation, covariance, correlation, testing the hypothesis for the normality of the distribution of the general population according to the Pearson goodness-of-fit criterion is presented. Created software in software environment Delfi 7.0 to calculate these parameters and display graphs of accelerometer readings, mathematical expectation along the x-axis, y-axis, z-axis, frequency histogram for sampling the observed values ​​when testing the hypothesis for the normal distribution of the general population according to the Pearson goodness of fit criterion.


CHAPTER 1. THEORETICAL PART

1.1 Formalization of tasks in the study of MEMS accelerometer errors

The object of study is a microelectromechanical (MEMS) three-axis accelerometer LSM303DLH in combination with a three-axis magnetic field sensor.

The purpose of the work is to study the errors of this accelerometer, the creation of algorithmic and software for determining the statistical errors of the sensor.

The subject of the study is the methods and algorithms for determining the errors of the MEMS accelerometer LSM303DLH

Figure 1 - Three-axis accelerometer LSM303DLH

The principle of operation of motion sensors (accelerometers and gyroscopes) is based on measuring the displacement of the inertial mass relative to the body and converting it into a proportional electrical signal. The capacitive method for converting the measured displacement is the most accurate and reliable, so capacitive accelerometers are widely used. The structure of a capacitive accelerometer consists of various plates, some of which are stationary, while others move freely inside the case. Capacitances are included in the circuit of the resonant generator. Under the action of applied controllers electrical signals the suspended mass oscillates. A capacitor is formed between the plates, the value of the capacitance of which depends on the distance between them. Under the influence of the acceleration force, the capacitance of the capacitor changes. Figure 2 shows the topology of a MEMS sensor

Figure 2 - Topology of the MEMS accelerometer

The main structural unit of microelectromechanical accelerometers is a sensitive element, circuit diagrams which are shown in Figure 2. The sensing element (SE) includes the inertial mass (IM) - 1, the elastic elements of the suspension - 2, the support frame - 3

Figure 3 - types of SE accelerometers

Schematic diagram of a MEMS accelerometer

1 - IM, 2 - fixed electrodes, 3 - anchor, 4 - movable electrodes, 5 - frame, 6 - elastic suspension element, 7 - base (body)

The inertial mass (IM) is mounted at some distance from the base (case) using two pairs of elastic elements, suspension and anchors. The MI moves in accordance with the measured acceleration α. The capacitive displacement meter is formed by comb structures of electrodes, of which the movable electrodes form a single structure with the IM, and the fixed ones, united by a frame, are fastened by a base (case).

The main causes of measurement error in a MEMS accelerometer are temperature, vibration, and cross acceleration.

A change in the ambient temperature leads to a change in the value of the dielectric constant ε, the gap between the pendulum plate and the covers.

Under the action of cross acceleration, there is an additional deformation of the elastic elements of the suspension and the corresponding movement of the pendulum. The movements of the pendulum along the y axis coincide with the direction of the sensitivity axis and are compensated by the torque sensor, i.e. errors are not introduced. Movements of the pendulum along the z axis relative to the motionless electrodes of the displacement sensor change the effective area of ​​electrode overlap and, without taking constructive measures, can lead to an accidental error. The possibility of this error is prevented by increasing the area of ​​the electrodes on the caps.

The most important accelerometer parameters are the range of measured accelerations, sensitivity, usually expressed as the ratio of the signal in volts to acceleration, non-linearity as a percentage of full scale, noise, temperature drifts of zero (offset) and sensitivity. Thanks to these qualities, they have found their application in many industries: military and civil aviation; automotive industry; aerospace instrumentation; robotics; military industry; oil and gas industry; sport; the medicine. In some cases, an essential characteristic is the natural frequency of the sensor oscillations or the resonant frequency, which determines the operating frequency band of the sensor. In most applications, the temperature range and maximum permissible overloads are important - characteristics related to the operating conditions of the sensors. The defining parameters that affect the accuracy of determining acceleration are drifts of zero and sensitivity (mainly temperature), as well as sensor noise, which limits the resolution threshold of the device.

The sensitivity of the sensor depends on resonant frequency mechanical subsystem, as well as the quality of the electronic converter. The change in sensitivity with temperature is mainly due to the change in the elasticity coefficient.

The temperature drift of zero is due to a change in the coefficient of elasticity, thermal expansion, and technological errors in the manufacture of the sensor. The change in the parameters of the electronic part of the sensor under the influence of temperature, as a rule, is significantly less. Since the accelerometer measures the acceleration or force causing the acceleration of an inertial mass, physical model accelerometer is an inertial mass suspended on a spring fixed in a fixed housing - simple system with one degree of freedom x in the direction of the measuring axis. The inertial mass acquires acceleration under the action of an accelerating force (the resultant inertia force under the influence of acceleration) proportional to the mass m and acceleration a.

Power spectral density (noise density, µ g/√Hz rms) in physics and signal processing is a function that describes the distribution of signal power depending on frequency, that is, the power per unit frequency interval. Often the term is used to describe the spectral power of streams electromagnetic radiation or other fluctuations in a continuous medium, for example, acoustic. In this case, it means power per unit frequency per unit area, for example: W/Hz/m 2 .

The main characteristics of the LSM303DLH accelerometer are shown in Table 1:

Table 1 - Main characteristics of the LSM303DLH accelerometer

Figure 5 - Block diagram of the accelerometer LSM303DLH

Figure 6 - The location of the pins of the accelerometer LSM303DLH


Table 2 - Assignment of pins of the accelerometer LSM303DLH

Figure 7 - The structure of the motion processing system

Figure 8 - Structural scheme module LSM303DLH

Microelectromechanical (MEMS) sensors have small weight and size characteristics, low power consumption and cost, and are highly resistant to overloads and shocks. Their main disadvantage is the relatively low accuracy. This fact is primarily due to the fundamental absence today of adequate and possible for use over long time intervals, the intended use of mathematical models of the errors of such sensors.

The most popular applications in the MEMS industry are micromechanical gyroscopes and accelerometers. Their main technical specifications are dynamic range, sensitivity, frequency response, characteristics of noise components. When calibrating, the microcircuits are fixed with a sufficient degree of accuracy on a tilting turntable, which will make it possible to properly orient the axes of the accelerometers relative to the earth's axis and, therefore, determine their systematic errors. Also implemented is the ability to calculate the coefficients of influence of temperature and supply voltage on the main systematic error, especially characteristic of such sensors. The basis for the development of MEMS is microelectronic technology, which is used in almost all silicon-based products.

The use of MEMS technologies in modern electronic systems allows you to significantly increase their functionality. Using technological processes, almost no different from the production of silicon microcircuits, the developers of MEMS devices create miniature mechanical structures that can interact with the environment and act as sensors that transmit the impact to the integrated with them electronic circuit. It is sensors that are the most common example of the use of MEMS technology: they are used in gyroscopes, accelerometers, pressure meters and other devices. Currently, almost all modern cars use the MEMS accelerometers discussed above to activate airbags. Microelectromechanical pressure sensors are widely used in the automotive and aviation industries. Gyroscopes are used in a variety of applications, from sophisticated navigational equipment for spacecraft to joysticks for computer games. MEMS devices with microscopic mirrors are used to manufacture displays and optical switches

With the advent of microelectromechanical systems (MEMS), inertial sensors have received significant development. Advantages such as low cost, low power consumption, small size, and the ability to fabricate using batch technology have allowed inertial MEMS sensors to have a wide range of applications in the automotive, computer, and navigation markets.

Unlike traditional technology, microaccelerometers are etched using specialized techniques that combine mechanical micromachining of the polycrystalline silicon surface and electronic circuit technology.


1.2. MEMS Accelerometer Error Characteristics and Their Classification

A feature of micromechanical accelerometers is the predominant production of sensitive elements of these devices from materials based on silicon technology, which determines: small dimensions and weight of the accelerometer, the possibility of using group manufacturing technology and, consequently, low cost of manufacturing in mass production, high reliability in operation.

One of the main reasons causing the measurement error of the micromechanical accelerometer is the change in the ambient temperature. Additional zero offset due to ambient temperature variation:

where k T is the thermal drift of accelerometer zero shifts; ∆T is the temperature change during the test, T is the rate of temperature change;

t is the test time.

It is known that the measurement accuracy is limited not only by the systematic error, but also by the spectral composition of the measurement noise. For example, in the measurements of MEMS sensors, there is flicker noise that colors the measurement noise.

Flicker noise (excessive noise) - abnormal fluctuations, which are characterized by an inversely proportional dependence of the power spectral density on frequency, in contrast to white noise, whose spectral density is constant. Flicker noise was detected as slow chaotic changes in the thermal emission of cathodes electronic tubes known as the "flicker effect". Subsequently, fluctuations with the same properties were discovered in many physicochemical, biological, and even social systems. At present, the term "flicker noise", along with the less convenient but more adequate term "1/f noise", as well as the term "macrofluctuations" is used to designate anomalous fluctuations in complex systems. A variation of flicker noise is the pulsed (explosive) noise observed in semiconductors - step changes in the signal level with randomly distributed time intervals between level changes. Its power spectral density increases with decreasing frequency, limits the possibility of increasing accuracy by averaging, and does not allow reducing the random component of the error to zero. In addition, in digital sensors, there is always interference with the frequency of the clock generator, which also gives color to white noise.

Accelerometers, like gyroscopes, suffer from offset and offset drifts, misalignment errors, temperature and acceleration drifts, non-linearity (called VRE error), and sensitivity drift. The most important characteristics of accelerometers for their comparative analysis are offset and its drifts, offset instability, and noise. Sensitivity drift, VRE, and other parameters may also be taken into account.

Any displacement of the accelerometer in the absence of double integration acceleration causes a speed error proportional to the integration time and an error in the computed position that increases quadratically with time. An uncontrolled zero shift causes the acceleration vector to shift relative to its true direction, and this applies not only to linear acceleration sensors, but also to gravitational acceleration, which must be subtracted from the total output of the accelerometer. In inertial navigation systems, the drift of the accelerometer offset makes a significant contribution to the error in calculating the speed and position. When measuring orientation, the most significant are the angular errors in the calculations of inclinations in the longitudinal and transverse directions.

The sensor bias instability is a random variation of the bias calculated over a certain time interval as averaged values. This parameter is calculated using the Allan method for a stationary sensor. As the averaging time increases, the output noise decreases and the slope reaches a minimum point and then increases again. The minimum point on the Allan curve is the displacement instability given in the accelerometer specifications in mg or µg. The lower the value of this parameter, the smaller the calculation error

speed, position and orientation. Accelerometer offset instability in most specifications is defined by manufacturers as best performance, achieved in laboratory conditions (at 20 °C and without mechanical influences). Bias stability in real

conditions represents the maximum drift of the residual displacement error after compensation for the effects of external factors - temperature, shock, vibration, aging.

As mentioned above, MEMS are divided into two types: sensors and actuators. One of the most used types of sensors are motion sensors, which in turn are divided into accelerometers (acceleration sensors) and gyroscopes (rotation sensors). The use of these devices today is very wide: phones, communicators, game consoles, cameras and laptops are increasingly equipped with such sensors. IN mobile phones and video set-top boxes, sensitivity to user movements is used mainly for entertainment. But in portable computers, accelerometers perform very well. useful feature: capture the moment when HDD may be damaged due to impact and park the disc heads. In photography, the use of motion sensors is no less relevant - it is on their basis that honest image stabilization systems work.

Automakers (from the mass industries they were the first to test this kind of device) have been actively exploiting motion sensors for several decades, for example, in airbags and anti-lock brake systems. So the corresponding chips have long been developed, produced by a number of large and relatively small companies and produced in such quantities that prices have long and reliably been brought down to a minimum. A typical MEMS accelerometer costs a few dollars apiece today.

In the presence of acceleration, the weight is displaced relative to the fixed part of the accelerometer. The capacitor plate attached to the weight is displaced relative to the plate on the fixed part. The capacitance changes, with a constant charge, the voltage changes - this change can be measured and the displacement of the weight can be calculated. From where, knowing its mass and suspension parameters, it is easy to find the desired acceleration. In practice, MEMS accelerometers are designed in such a way that it is not so easy to separate the component parts - the weight, the suspension, the case and the capacitor plates - from each other. Actually, the elegance of MEMS lies in the fact that in most cases it is possible (or rather, simply necessary) to combine several items at once in one detail.

In terms of architecture, a MEMS device consists of several interacting mechanical components and a microprocessor that processes the data received from these components.

With regard to MEMS production technologies, several main approaches are used here. These are volumetric micromachining, surface micromachining, LIGA technology (Litographie, Galvanoformung and Abformung) - lithography, electroplating, molding) and deep reactive ion etching. Volumetric processing is considered to be the most cost-effective way to produce MEMS. Its essence lies in the fact that unnecessary parts of the material are removed from the silicon wafer by chemical etching, as a result of which only the necessary mechanisms remain on the wafer. Deep reactive ion etching almost completely repeats the bulk micromachining process, except that plasma etching is used to create mechanisms instead of chemical etching. The exact opposite of these two processes is the process of surface micromachining, in which the necessary mechanisms are "grown" on a silicon wafer by sequentially applying thin films. And finally, LIGA technology uses X-ray lithography methods and allows you to create mechanisms whose height is much greater than the width.

1.3. Analysis of methods for studying the errors of MEMS sensors

Measurement error - deviation of the measurement result from the true value of the measured value. Methods for identifying and evaluating errors can be divided into analytical (theoretical) and experimental. In some cases, mixed methods are used (a combination of theoretical and experimental). Error estimates for typical measurements can usually be found in information sources.

Analytical methods for identifying and evaluating errors are based on functional analysis measurement techniques. The application of methods for identifying and assessing errors is usually preceded by a hypothesis about the presence of errors from a particular source, including:

– instrumental errors,

– methodological errors,

– errors due to the difference of conditions from normal

– subjective errors.

Analytical methods are most often used to calculate instrumental and methodological components of errors, as well as errors due to non-compliance of measurement conditions with normal ones. For calculations, special models are built.

Instrumental errors include all errors of measuring instruments and auxiliary devices: errors of the instrument, errors of the measures used to configure it, errors of devices based devices for linear-angular measurements, connecting wires for connecting electrical measuring instruments, etc. Analytical calculations of measuring instruments for accuracy are carried out to assess their theoretical errors and permissible technological errors in the manufacture and assembly of parts, which is mandatory constituent parts design.

Errors due to non-observance of normal measurement conditions are caused by the impact on the measured object and measuring instruments of any influencing physical quantity that goes beyond the range of normalized values. Temperature, electromagnetic and other fields, atmospheric pressure, excess humidity, vibrations and many other factors can lead to distortion of the measured value and/or measurement information about it.

To assess the error of "conditions" in the general case, one should take into account the effect of influencing quantities on both measuring instruments and measured objects. To calculate the influence of the influencing quantity ψ on the measurement result, it is necessary to know the function f(ψ) of the change in the measured physical quantity and / or the signal of the measuring instrument when the argument (influencing quantity ψ) changes and the value of the argument ψ. For example, a change in the linear size (diameter or height of the measured part) under the influence of a temperature other than normal is usually associated with the so-called "rod model" and is calculated using the elementary relationship

where Δl is the length increment (positive or negative);

α – temperature coefficient linear expansion;

– temperature during measurement;

- the nominal value of the normal temperature during the measurement.

To assess the effect of temperature on measuring instruments, it is necessary to analyze the effect of temperature on the measuring circuit, to identify those elements, the impact on which will lead to a distortion of the measuring conversion function, and to determine the nature of the distortion. This path often turns out to be unproductive, because in order to build an analytical model of a complex measuring instrument, one has to set a lot of assumptions, and it is not always possible to ensure their sufficient rigor. More often resort to an experimental estimation of an error.

Methodological errors arise due to the theoretical assumptions and simplifications adopted during the measurement or processing of the results, as well as due to the discrepancy between the real object of measurements and the accepted model. The estimation of the methodological error can be considered on the example of measuring the mass of an object by weighing (method of comparison with a measure) on a two-arm balance. To do this, it is necessary to build a balancing model taking into account the Archimedean forces, which are caused by the displacement of air and the object of measurement, and weights. Errors due to the discrepancy between the real object of measurements and the accepted model can be considered on the examples of measurements of length, density, temperature and other physical quantities. So, when measuring the diameter of a part with a measuring head on a stand, methodological errors can be due to the imperfect shape of the nominally cylindrical surface. The methodological error in measuring a saddle-shaped part is approximately equal to the deviation of the generatrix from straightness.

Subjective errors may include errors in reading the result and errors in manipulating measuring instruments and the measured object (combination devices, zero adjustment and correction, caging, basing an attached MI or a part on an easel MI). To estimate the errors in reading results from analog instruments, it is possible to build a geometric model for the formation of an error due to parallax (if the planes of the scale and pointer do not coincide), as well as models for rounding or interpolating a fractional part of the division. An elementary model of reading rounding at the position of the pointer between the scale marks shows that in the worst case (pointer position exactly in the middle) the rounding error will not exceed half the division value (j) of the analog instrument scale, and when interpolating a fractional part of the division "by eye" it will be even less. In the latter case, a more rigorous analytical assessment is not possible, so the interpolation error is estimated by experimental methods or borrowed from information sources.

The level of completeness of revealing and evaluating the error components depends on the information received and can vary from an assessment on a scale of names to an assessment on a scale of ratios. Examples of qualitative assessments on a scale of names can be a statement about the presence of an error that occurs due to certain reasons, a conclusion about the nature of the error ("a systematic constant error in the length of an object when its temperature differs from normal" or "a progressive error with a monotonous change in the temperature of an object"). The use of the order scale can be expressed, for example, in estimates of the level of significance: the error components of the second order of smallness are considered negligible. Top level estimates of errors will be obtaining their numerical values.

The noise level of the accelerometer is a noise threshold that is not correlated with external influences in the form of a minimum sensor output, distinguishable from background noise. The accelerometer noise density is specified in rms mg/√Hz and characterizes the output white noise for a given frequency band. Accelerometer noise negatively affects the minimum pitch and roll angles allowed and significantly affects the accuracy of velocity and position calculations.

Sensitivity error is the ratio of the output error as deviation from a straight line to the full input range and is expressed in ppm (parts permillion). Sensitivity error does not have such an impact on accelerometer performance, especially over a wide input acceleration range. Vibration displacement drift due to non-linearity is called vibration rectification error (VRE) and is very important characteristic for inertial navigation. In accelerometer specifications, VRE is expressed as a second-order non-linearity coefficient, measured in μg/g 2 .

1.4. Experimental setup

The hardware part of the implemented complex includes a tilting turntable (NRS) (photo in Figure 9), a converter of output signals from the digital outputs of the LSM303DLH and L3G4200D microcircuits to the UART 2.0 protocol (photo in Figure 11) and a computer.

NPS allows you to set the required orientation of the sensor sensitivity axes relative to the horizon plane with an accuracy of 3 arcsec. min. The specified accuracy is quite sufficient for calibrating the errors of the sensors, since the maximum error in the spatial orientation of the LPS is 3 arc. min causes an instrumental error in measuring the gravitational acceleration of the order of 10-6 m/s 2 .

Figure 9 - Tilt-rotary table



Figure 10 - Converter output signals MEMS microcircuits

to UART format

Figure 11 - Tests of the designed IIB SINS (right) at the PS

The software part of the complex is implemented in Delphi 7.0. The program provides for the removal of information from the information outputs of microcircuits, the conversion of digital codes into physical quantities, the recording of data in data files and their statistical processing.


CHAPTER 2. PRACTICAL PART

2.1 Static test mode for accelerometers.

There are the following methods for calibrating accelerometers in static mode.

The standard test method is the rotation method in the Earth's gravitational field. This method is the most common, due to the simplicity of its implementation. The measuring axis of the accelerometer must be directed along the free fall acceleration component. To do this, achieve that the measuring axis of the accelerometer was located at some angle λ to the local vertical. Here OSξηζ is the geographic coordinate system, OSξ is the local vertical. Ideally, acceleration along the measuring axis. To implement this method, it is necessary to know the value of g and determine the direction of free fall acceleration at the test point, the angle λ is measured from this direction.

To test an accelerometer, first of all, the value of the free fall acceleration at the calibration point must be known, which is currently determined with sufficient high precision. To implement the method, two types of devices can be used - turntables with one or two mutually perpendicular axes of rotation. After that, the output characteristic of the sensor is obtained. This raises the question of what rule to set the positioning angle. In addition, problems are encountered in determining the magnitude of the effective acceleration caused by the presence of a deviation of the plumb line and the error in the location of the sensor relative to the axis of rotation of the test tool.

The scalar method (six-position method) is used to calibrate 3 perpendicular accelerometers. This method is based on the fact that regardless of the orientation of the sensor sensitivity axes in local system coordinates in the absence of external influences, the sum of the squares of the readings of three perpendicular sensors is equal to the square of the reference action g (gravitational acceleration for accelerometers). The difference of this method from others lies in the use as a standard not of a vector, but of a scalar functionally related to this vector. Such a replacement can significantly improve the calibration accuracy of the triad of accelerometers. As a result, the accuracy of the generated coefficients mathematical model does not depend on the errors in the orientation of the triad in the horizon plane. The main disadvantage of this method is that it is impossible to estimate the angles of non-orthogonality.

Testing of accelerometers by the method of gravitational attraction. Allows you to set the values ​​of the current accelerations much smaller than in the first method. This method not applicable for testing micromechanical accelerometers.

Testing accelerometers in orbit of an artificial Earth satellite

– a method for testing accelerometers in the absence of a gravitational field or with its compensation in a localized area. The development of this method is caused by the need to eliminate the components of accelerations of interference and free fall, directed along the measuring axis of the accelerometer.

Method for testing accelerometers by compensating the gravitational field by the field of inertial forces of a moving object. To implement this method, a chamber is used in which, when the pressure changes, the falling accelerometer is affected by a different air resistance force, and, consequently, acceleration. This method has not found wide application because of the difficulties of its implementation and because of the complexity of the equipment.

Method for testing accelerometers with uniformly accelerated translational movement of the platform with the device. The method imitates close to real conditions operation of most devices. Although this circumstance is a significant advantage of the method, unlike all the others, the serious difficulties in implementing the test bench prevent its widespread use.

Testing of accelerometers by the method of setting the Coriolis acceleration. The method was proposed to set small constant accelerations. The main difficulties in the implementation of the method are associated with the need to eliminate the harmful effects of free fall acceleration.

Reproduction of acceleration using rotary platforms. Only this method (the centrifuge method) is the only practical means for reproducing accelerations that exceed the acceleration of free fall. The method using a single rotary platform rotating around the vertical axis OSξ is used to reproduce a constant acceleration. In this case, the accelerometer is mounted on a rotating platform at a distance R from the center of rotation. The sensitive axis of the accelerometer is located horizontally and directed towards the center of rotation. Centrifuges are designed for testing and calibrating accelerometers and different kind inertial instruments (micromechanical systems for inertial instruments, inexpensive to manufacture quartz or silicon sensors, ring laser gyroscopes, fiber optic gyroscopes, safety devices and other sensors). The main sources of calibration error by this method are: deviation of the sensitive axis from the horizontal plane , the error in setting and measuring the angular velocities of the platform rotation and the error due to the change in the length of the centrifuge arm.


2.2. Development of algorithmic support

In this paper, we will investigate such statistical errors of a micromechanical accelerometer as root mean square deviation (RMS), covariance, correlation, testing the hypothesis for the normal distribution of the general population according to the Pearson goodness of fit criterion.

Root-mean-square deviation (RMSD) is an indicator of the dispersion of the values ​​of a random variable relative to its mathematical expectation. It is measured in units of measurement of the random variable itself and is used in statistical testing of hypotheses, in measuring the linear relationship between random variables. Calculated according to the formula:

n is the number of values ​​of random variables

- random value

is the mathematical expectation of a random variable

1. Covariance. The quantity is called the covariance (joint variation) of the random variables X and Y. The covariance of discrete random variables can be estimated from their discrete values ​​X = (x1, ... xN) and Y= (Yi, YN) using the mean formula arithmetic:

2. Correlation - the correlation coefficient is the ratio of covariance to the product of standard deviations of their random variables X and Y:

3. Testing the hypothesis about the normal distribution of the general population according to Pearson's goodness-of-fit test. The goodness-of-fit test is a criterion for testing the hypothesis about the proposed law of the unknown distribution. Let the empirical distribution be obtained for a sample of size n:

optionsx i x 1 x 2 x s

empirical frequenciesn i n 1 n 2 n s

If the assumed distribution is normal, then two parameters are evaluated (mean and standard deviation), so r = 2 and the number of degrees of freedom

In order to test the null hypothesis H 0 at a given level of significance, you must first calculate the theoretical frequencies, and then the observed value of the criterion:

and according to the table of critical distribution points, according to the given significance level α and the number of degrees of freedom, find the critical point

If the null hypothesis is rejected

A particular type of criterion, which is often used to check the consistency of the distribution density obtained from the sample data with some theoretical distribution density, is called the goodness of fit criterion. The essence of this verification method is that some statistics, described by an approximate distribution, is used as a measure of the discrepancy between the observed and theoretical distribution densities. The hypothesis about the consistency of distributions is then tested by analyzing the sample distribution of these statistics.

Let us introduce the concept of the volume of N independent observed values ​​of a random variable x(k) with a distribution density p(x). The observational data are grouped into k intervals, called bits, which together form a histogram of frequencies. The number of observed values ​​in the i-th digit is called the observed frequency and is denoted by f i . The number of observations that can be expected to fall within i-th category, if the true distribution density of x(k) is p 0 (x), is called the expected frequency in the i-th digit and is denoted by F i . The difference between the observed and expected frequencies in each bit is (f i – F i). To determine the overall degree of discrepancy for all bits, sum the squares of the frequency differences in each bit and get a sample statistic

Magnitude has approximately the same distribution as Magnitude and Magnitude. The number of degrees of freedom n in this case is equal to the number K minus the number of different independent linear relationships (limitations) imposed on the observational data. One such relationship exists because the frequency in the last bit can be determined as soon as the frequencies in the first (K–1) bits become known. There is at least one additional limitation due to fitting the expected theoretical distribution density to the frequency histogram obtained from the observational data. In general, when the expected theoretical distribution density is normal function, two additional restrictions are imposed, since the mean and variance must be calculated in such a way that they satisfy the normal distribution density. Therefore, in the general case, when the goodness-of-fit criterion is used as a criterion for checking the normality of the distribution, the number of degrees of freedom for the function is n = K - 3.

After determining the corresponding number of degrees of freedom for the given case, the hypothesis is tested in the following way. Suppose that, according to the hypothesis, the value x(k) has a distribution density p(x) = p 0 (x) find the sum. Since any divergence of p(x) from p 0 (x) increases, a one-tailed test is used. The area of ​​acceptance of the hypothesis is determined by the inequality

where the function data is selected from Table 2. If the sample value of the sum is greater, the hypothesis p(x) = p 0 (x) is rejected at the significance level. If the sum is less than or equal, the hypothesis is accepted. The probability of making a Type I error is. The probability of making a type II error cannot be clearly defined, because

that there are countless various ways mismatches p(x) and p 0 (x).

Table 3 - Percentage Distribution Points

The power of the goodness-of-fit criterion depends on the choice of digits. There are various theoretical and practical recommendations for their selection. When the test is to be applied at a significance level

Table 4 - The minimum value of the optimal number of bits K

for samples of size N at

It is most convenient to apply the criterion under consideration, setting the digits of the same width. If we exclude from consideration the hypothesis about the homogeneity of the distribution, this method yields different values ​​of the expected frequencies in different digits. The bit width should be chosen so that equal frequencies are obtained in different intervals. With the exception of the criterion for checking the homogeneity of the distribution, the use of the described technique leads to the fact that different discharges will have unequal widths. Acceptance of setting the same frequency values ​​makes it difficult to apply the criterion, but, as a rule, increases its power. It is desirable to provide a frequency value in each bit equal to at least 5, although a frequency value of only 2 is acceptable in the extreme bits.

2.3. Development of a software algorithm

The software part of the complex is implemented in Delphi 7.0. The program provides the removal of information from the information outputs of microcircuits in digital code, recording data in data files and their statistical processing.

Data acquisition from the micromechanical accelerometer along three axes – x-axis, y-axis, z-axis is implemented. Data for each of the axes in digital form is recorded in the "measurement" folder located on the "C" drive.


1. Implemented data output to the chart

Figure 12 - Graph of accelerometer readings

2. Display of centered data on the chart

Figure 13 - Graph of centered accelerometer readings


The mathematical expectation was calculated, the following graph was obtained:

Figure 14 - Graph of mathematical expectation

MX, MY, MS, respectively, the mathematical expectation along the x, y, z axes

3. RMS values ​​are calculated

4. Covariance values ​​are calculated

5. Correlation values ​​are calculated


6. Testing the hypothesis about the normal distribution of the general

classification according to Pearson's goodness-of-fit test.

The following frequency histograms were obtained for a sample of observed values ​​along the X, Y, Z axes

Figure 15 - Histogram of frequencies for a sample of observed values ​​along the X axis

Figure 16 - Histogram of frequencies for a sample of observed values ​​along the Y axis

Figure 17 - Histogram of frequencies for a sample of observed values ​​by

The form of the histogram allows us to make the assumption that the distribution obeys the normal law.


CONCLUSION

As mentioned above, the topic of the graduation project is: development of an algorithm for studying the errors of a MEMS accelerometer. A feature of MEMS (microelectromechanical systems) is the fact that in them electrical and mechanical components are formed from a common base (for example, a silicon substrate), and, as a result of using the technology for forming volumetric structures, microsystem technology is obtained with high operational and technical characteristics (weight and size, weight, energy, etc.).

The goal of this work was achieved, which was the development of algorithmic and software for the study of statistical errors of the LSM303DLH accelerometer.

The statistical errors of a MEMS sensor (micromechanical accelerometer LSM303DLH) are studied. In the course of the work, an algorithmic development of the study of such parameters as the standard deviation, mathematical expectation, covariance, correlation, testing of the hypothesis for the normal distribution of the general population according to the Pearson goodness-of-fit criterion is presented. Software was created in the Delfi 7.0 software environment to calculate these parameters and display graphs of accelerometer readings, mathematical expectation along the x-axis, y-axis, z-axis, frequency histograms for sampling the observed values ​​when testing the hypothesis for the normality of the distribution of the general population according to the Pearson fit criterion.


BIBLIOGRAPHY

1. Raspopov, V.Ya. Micromechanical devices: textbook. allowance /

V.Ya. Raspopov. - M .: Mashinostroenie, 2007. - 400

2. Denisenko V.V. computer control technological process,

experiment, equipment.

3.Data sheet. LSM303DLH Sensor module: 3-axis accelerometer and 3-axis

magnetometer © 2009 STMicroelectronics - All rights reserved

5. Bendat J, Pirsol A. Measurement and analysis of random processes - M .: Mir,

6. Flicker noise (1/f noise, excess noise) [Electronic resource]. - Mode

(Date of access: 20.04.2016).

7. Market trends for high-end MEMS inertia sensors. New levels

performance characteristics [Electronic resource]. - Access mode:

8. Dao Wang Ba Dynamic method for studying triad errors

accelerometers [Text]: thesis.....cand. tech. Sciences: 05.11.03: defended

01/22/15: approved. 07/15/14 / Dao Wang Ba. - St. Petersburg - 2015, - 113 p.

9. Kolganov, V.N. Method for determining static characteristics

accelerometers on a centrifuge [Electronic resource] / V.N. Kolganov, A.A.

Papko, T.N. Balashova, Yu.M. Malkin //Patent RU 2192016 - Mode


APPENDIX A

MINISTRY OF EDUCATION AND SCIENCE OF RUSSIA

FEDERAL STATE AUTONOMOUS

EDUCATIONAL INSTITUTION OF HIGHER EDUCATION

SOUTH FEDERAL UNIVERSITY

Department of Information and

measuring technologies"

Direction of training

12.03.01 Instrumentation

Task for WRC implementation bachelor

student Sizyakin Stanislav Leonidovich

1. Subject:"Development of an algorithm for the study of errors

MEMS accelerometer".

2. Deadline for the completion of the work: 05/30/2016.

3. Initial data:

Microelectromechanical (MEMS) sensor accelerometer LSM303DLH

4. List of questions to be developed:

Development of algorithmic support for determining the statistical errors of the sensor

Software development

7. Date of assignment issue: 02/12/2016

8. Head: ___________________________ Shcherban I.V.

Signature Full name

9. The task is accepted for execution:

_______________________________________________

Date Student's signature


APPENDIXB

Program code

Performed in programmatically calculation of standard deviation (RMS). ProcedureSK ProcedureOClick(Sender: TObject)

procedure TForm1.SKOClick(Sender: TObject);

SumKoX, SumKoY, SumKoZ: Real;

j4: Integer;

SumKoX:=0;

SumKoY:=0;

SumKoZ:=0;

Reset(newXd); // xa

Reset(newYd); // Ya

Reset(newZd); // Za

while j4<=Kolizm do

Read(newXd, X1);

Read(newYd, Y1);

Read(newZd, Z1);

SumKoX:=SumKoX+Sqr(X1-MoX);

SumKoY:=SumKoY+Sqr(Z1-MoZ);

SumKoZ:=SumKoZ+Sqr(Y1-MoY);

SrKOX:=Sqrt(SumKoX/Kolizm);

SrKOZ:=Sqrt(SumKoY/Kolizm);

SrKOY:=Sqrt(SumKoZ/Kolizm);

Inc(j4);

SKOXLabel.Caption:="SKOX="+FloatToSTRf((SrKOX),ffFixed,6,3);

SKOYLabel.Caption:="SKOY="+FloatToSTRf((SrKOY),ffFixed,6,3);

SKOZLabel.Caption:="SKOZ="+FloatToSTRf((SrKOZ),ffFixed,6,3);

Korrelaziya.Enabled:=True;

closefile(newXd);

closefile(newYd);

closefile(newZd);

The calculation of the covariance was done in software. ProcedureProcedureCovariaziyaClick(Sender: TObject)

// Calculate covariances for accelerometer axes

procedure TForm1.CovariaziyaClick(Sender: TObject);

j2: integer;

Reset(newXd); // xa

Reset(newYd); // Ya

Reset(newZd); // Za

while j2<=Kolizm do

Read(newXd, X1);

Read(newYd, Y1);

Read(newZd, Z1);

covXY:=covXY+(X1-MoX)*(Y1-MoY);

covXZ:=covXZ+(Y1-MoX)*(Z1-MoZ);

covYZ:=covXY+(Z1-MoZ)*(Y1-MoY);

Inc(j2);

covXYLabel.Caption:="covXY="+FloatToSTRf((covXY),ffFixed,6,3);

covXZLabel.Caption:="covXZ="+FloatToSTRf((covXZ),ffFixed,6,3);

covYZLabel.Caption:="covYZ="+FloatToSTRf((covYZ),ffFixed,6,3);

closefile(newXd);

closefile(newYd);

closefile(newZd);

SKO. Enabled:= True;


Correlation calculation is performed in software form. ProcedureProcedureKorrelazya.Click

procedure TForm1.KorrelaziyaClick(Sender: TObject);

KorXY:=covXY/(SrKOX*SrKOY);

KorXZ:=covXZ/(SrKOX*SrKOZ);

KorYZ:=covXY/(SrKOZ*SrKOY);

KorXYLabel.Caption:="KorXY="+FloatToSTRf((KorXY),ffFixed,7,4);

KorXZLabel.Caption:="KorXZ="+FloatToSTRf((KorXZ),ffFixed,7,4);

KorYZLabel.Caption:="KorYZ="+FloatToSTRf((KorYZ),ffFixed,7,4);

Performed in software form is the verification of the hypothesis about the normal distribution of the general population.

ProcedureProcedurePirsonClick(Sender: TObject)

procedure TForm1.PirsonClick(Sender: TObject);

//check the normal distribution according to Pearson's agreement

j3: Integer;

Reset(newXd); // Xg

Reset(newYd); // Yg

Reset(newZd); // Zg

IntX:=(Abs(MinX)+abs(MaxX))/Raz; //determine the size of the intervals of discharges

IntY:=(Abs(MinY)+abs(MaxY))/Raz;

IntZ:=(Abs(MinZ)+abs(MaxZ))/Raz;

aX:=MinX; //determine the lower limit of the first digit

aY:=MinY;

aZ:=MinZ;

for i:=2 to Raz do

for i:=2 to Raz do

AX[i]:=MinX+IntX*(i-1); //determine the lower bounds of the digits

AY[i]:=MinY+IntY*(i-1

AZ[i]:=MinZ+IntZ*(i-1);

while j3<=Kolizm do

Read(newXd, X1);

Read(newYd, Y1);

Read(newZd, Z1);

for i:=1 to Raz do

if ((X1>=ax[i]) and (X1

if ((Y1>=ay[i]) and (Y1

if ((Z1>=az[i]) and (Z1

Inc(j3);

for i:=1 to Raz do

Series4.AddXY(I, (bx[i]), "", Series4.SeriesColor); //building histograms

Series5.AddXY(I, (by[i]), "", Series5.SeriesColor);

Series6.AddXY(I, (bz[i]), "", Series6.SeriesColor);

closefile(newXd);

closefile(newYd);

closefile(newZd);


FILE DETAILS:

Attached file name: Development of an algorithm for studying the errors of a MEMS accelerometer.zip

File size: 2.4 MB

Downloads: 309 Downloads

Added: : 10/30/2016 11:33

A feature of micromechanical accelerometers is the predominant production of sensitive elements of these devices from materials based on silicon technology, which determines: small dimensions and weight of the accelerometer, the possibility of using group manufacturing technology and, consequently, low cost of manufacturing in mass production, high reliability in operation.

One of the main reasons causing the measurement error of the micromechanical accelerometer is the change in the ambient temperature. Additional zero offset due to ambient temperature variation:

where k T - thermal drift of shifts of zeros of accelerometers; ?T - temperature change during the test, T-rate of temperature change; t is the test time.

It is known that the measurement accuracy is limited not only by the systematic error, but also by the spectral composition of the measurement noise. For example, in the measurements of MEMS sensors, there is flicker noise that colors the measurement noise.

Flicker noise (excessive noise) - anomalous fluctuations, which are characterized by an inversely proportional dependence of the power spectral density on frequency, in contrast to white noise, whose spectral density is constant. Flicker noise was discovered as a slow chaotic change in the thermal emission of electron tube cathodes, called the "flicker effect". Subsequently, fluctuations with the same properties were discovered in many physicochemical, biological, and even social systems. At present, the term "flicker noise", along with the less convenient but more adequate term "1/f noise", as well as the term "macrofluctuations" is used to designate anomalous fluctuations in complex systems. A variation of flicker noise is the pulsed (explosive) noise observed in semiconductors - step changes in the signal level with randomly distributed time intervals between level changes. Its power spectral density increases with decreasing frequency, limits the possibility of increasing accuracy by averaging, and does not allow reducing the random component of the error to zero. In addition, in digital sensors, there is always interference with the frequency of the clock generator, which also gives color to white noise.

Accelerometers, like gyroscopes, suffer from bias and offset drifts, misalignment errors, temperature and acceleration drifts, non-linearity (called VRE error), and sensitivity drift. The most important characteristics of accelerometers for their comparative analysis are offset and its drifts, offset instability, and noise. Sensitivity drift, VRE, and other parameters may also be taken into account.

Any displacement of the accelerometer in the absence of double integration acceleration causes a speed error proportional to the integration time and an error in the computed position that increases quadratically with time. An uncontrolled zero shift causes the acceleration vector to shift relative to its true direction, and this applies not only to linear acceleration sensors, but also to gravitational acceleration, which must be subtracted from the total output of the accelerometer. In inertial navigation systems, the drift of the accelerometer offset makes a significant contribution to the error in calculating the speed and position. When measuring orientation, the most significant are the angular errors in the calculations of inclinations in the longitudinal and transverse directions.

The sensor bias instability is a random variation of the bias calculated over a certain time interval as averaged values. This parameter is calculated using the Allan method for a stationary sensor. As the averaging time increases, the output noise decreases and the slope reaches a minimum point and then increases again. The minimum point on the Allan curve is the displacement instability given in the accelerometer specifications in mg or µg. The lower the value of this parameter, the smaller the error in calculating speed, position and orientation. Accelerometer bias instability in most specifications is defined by manufacturers as the best performance achieved under laboratory conditions (at 20°C and no mechanical stress). Offset stability in real conditions is the maximum drift of the residual offset error after compensation for external factors - temperature, shock, vibration, aging.

As mentioned above, MEMS are divided into two types: sensors and actuators. One of the most used types of sensors are motion sensors, which in turn are divided into accelerometers (acceleration sensors) and gyroscopes (rotation sensors). The use of these devices today is very wide: phones, communicators, game consoles, cameras and laptops are increasingly equipped with such sensors. In mobile phones and video set-top boxes, sensitivity to user movements is used mainly for entertainment. But in portable computers, accelerometers perform a very useful function: they catch the moment when the hard drive may be damaged due to impact and park the disk heads. In photography, the use of motion sensors is no less relevant - it is on their basis that honest image stabilization systems work.

Automakers (from the mass industries they were the first to test this kind of device) have been actively exploiting motion sensors for several decades, for example, in airbags and anti-lock brake systems. So the corresponding chips have long been developed, produced by a number of large and relatively small companies and produced in such quantities that prices have long and reliably been brought down to a minimum. A typical MEMS accelerometer costs a few dollars apiece today.

In the presence of acceleration, the weight is displaced relative to the fixed part of the accelerometer. The capacitor plate attached to the weight is displaced relative to the plate on the fixed part. The capacitance changes, with a constant charge, the voltage changes - this change can be measured and the displacement of the weight can be calculated. From where, knowing its mass and suspension parameters, it is easy to find the desired acceleration. In practice, MEMS accelerometers are designed in such a way that it is not so easy to separate the components - weight, suspension, case and capacitor plates from each other. Actually, the elegance of MEMS lies in the fact that in most cases it is possible (or rather, simply necessary) to combine several items at once in one detail.

In terms of architecture, a MEMS device consists of several interacting mechanical components and a microprocessor that processes the data received from these components.

With regard to MEMS production technologies, several main approaches are used here. These are volumetric micromachining, surface micromachining, LIGA technology (Litographie, Galvanoformung and Abformung) - lithography, electroplating, molding) and deep reactive ion etching. Volumetric processing is considered to be the most cost-effective way to produce MEMS. Its essence lies in the fact that unnecessary parts of the material are removed from the silicon wafer by chemical etching, as a result of which only the necessary mechanisms remain on the wafer. Deep reactive ion etching almost completely repeats the bulk micromachining process, except that plasma etching is used to create mechanisms instead of chemical etching. The exact opposite of these two processes is the process of surface micromachining, in which the necessary mechanisms are "grown" on a silicon wafer by successive deposition of thin films. And finally, LIGA technology uses X-ray lithography methods and allows you to create mechanisms whose height is much greater than the width.

If in past years the most interesting domestic technological news was mainly related to software, then in 2019 a lot of interesting things happened in the field of hardware. Moreover, the state has resolutely taken up import substitution, and not only software.

Government agencies in 2019 actually ruined T-platforms: the company is in agony, “80% of employees quit”, the site is turned off

To the inexhaustible stream of problems of the company "T-Platforms", whose founder and CEO is in custody, was added a massive layoff. The organization does not have enough money not only for salaries, but, perhaps, even for the support of the corporate website, writes CNews.

Rostec wants to create Russian chips for Bluetooth, Wi-Fi, NFC and the Internet of things

Rostec proposes to develop chips for Bluetooth, Wi-Fi, ZigBee, NFC, LPWAN, NB-IoT and Thread wireless technologies in Russia. Own systems-on-a-chip for the Internet of things and LPWAN base stations should also appear. Total investment in the development of the Internet of things in Russia by 2030 will amount to more than 200 billion rubles.

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The failure to launch almost half of the satellites in Roscosmos was explained by sanctions on radiation-resistant microcircuits and the unavailability of OneWeb

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-- [ Page 1 ] --

As a manuscript

UDC 531. 781. 2

Vavilov Ivan Vladimirovich

DEVELOPMENT OF A MICROSYSTEM ACCELEROMETER

candidate of technical sciences

Nizhny Novgorod - 2006

The work was carried out at the Department of Aviation Instruments and Devices of the Arzamas branch of the Nizhny Novgorod State Technical University.

Scientific supervisor: Ph.D., associate professor. Pozdyaev V.I.

Official opponents: Doctor of Technical Sciences, Professor Raspopov V.Ya.

Doctor of Technical Sciences, Chief Researcher

Federal State Unitary Enterprise "NPP "Polyot" Keistovich A.V.

Leading enterprise: OJSC "Arzamas Instrument-Making Plant",

Arzamas.

The defense will take place on October 11, 2006, at 15:00 in room 1258 at a meeting of the Dissertation Council D 212.165.12 at the Nizhny Novgorod State Technical University at the address: 603600, GSP-41, Nizhny Novgorod, st. Minina, 24

The dissertation can be found in the library of the Nizhny Novgorod State Technical University

Scientific Secretary of the Dissertation Council

Candidate of Technical Sciences, Associate Professor ______________ V.V. Petrov

GENERAL DESCRIPTION OF WORK

The stimulating factor in the development of integrated sensors is the growing need for information in various controlled technical systems. Microelectromechanical systems (MEMS) are based on the concept from “sensor to system”, the formulation of the essence of which can be represented as the following provisions:

  • development, research and creation of integrated direct measurement sensors that combine a primary sensitive element and a secondary electronic transducer, provided that they are executed within a single technological process
  • development, research and creation of integrated compensation sensors that combine a primary sensing element, a secondary electronic converter and a feedback converter to control the sensing element, provided that they are executed within a single technological process
  • development, research and creation of integrated sensors with computing capabilities, for example, realizing multifactorial measurements, analog-to-digital and digital-to-analog conversions, adaptation to optimal conditions, performance of control and diagnostic functions, etc., provided they are performed within a single technological process
  • development, research and creation of wireless integrated sensors with low power consumption and with the properties of the first three groups.

One of the first systematizing works on microsystem sensors was Petersen K.'s article “Silicon as a mechanical material for integrated structures”, published in IEEE No. 5, 1982. The period of development of integrated sensors is a little over thirty years. During this time, a wide range of sensors has been developed: from an integral strain gauge to a compensation accelerometer. The most successful developer in the field of microsystem navigation devices is currently Analog Devices (USA). In our country, microsystem sensors are being developed by: Arzamas Research and Production Enterprise “TEMP-AVIA” (Ph.D. Bilinkin S.F.), Penza Research Institute of Physics (D.Sc. Mokrov E.A.), Zelenograd NIIET (D.T. Timoshenkov S.P.), Tula State Technical University (D.Sc. Raspopov V.Ya.), Moscow Higher Technical School (D.Sc. Konovalov S.F.), etc. However, it cannot be said that this period is in its final stages. A particularly weak link is the development of integrated sensors for motion parameters, such as linear and angular accelerometers. Until now, there are no accelerometers with 100% integration, and the actual accuracy of known developments has not exceeded 12% of the measured range. Integration is understood as the union of functional units and blocks into a single construct, representing one monolithic “detail”. It is possible to increase the measurement accuracy of integrated accelerometers by more than an order of magnitude by introducing a negative feedback circuit into the processing loop, but this is due to the complexity of the circuit.



The relevance of the work. A characteristic feature of the world development of information technologies at the end of the 20th and the beginning of the 21st century is the allocation of integrally formed (complex) technologies, which include the technologies of micromechanical systems. Both in our country and abroad, there is a steady increase in interest in the development of integrated sensors, which is associated with the possibility of effectively solving a number of monitoring and control problems with their help. Since March 30, 2002, microsystem technology has been officially declared a critical technology in Russia. In the list of critical technologies approved by the President of Russia, the wording is defined as follows: “Superminiature mechanisms, devices, machines with previously unattainable weight and dimensions, energy indicators and functional parameters, created by integrated-group cost-effective processes of micro- and nanotechnology.” The capabilities of measuring systems, such as inertial navigation systems (INS), inclinometers, headings, etc., have always been determined by the characteristics of primary transducers. The existing designs of integral acceleration sensors do not meet modern requirements due to the high level of labor intensity of manufacturing, as well as the temporary instability of metrological characteristics and low resource.

This work was carried out in accordance with the subject of scientific research of the Arzamas Scientific and Production Enterprise “TEMP-AVIA”, as well as the plan of the main scientific works of the Arzamas Polytechnic Institute (NSTU branch) on the problem “Development and research of integrated sensors of primary information”.

Objective. The aim of the dissertation is to research and develop a new microsystem acceleration sensor and its components, as well as to build mathematical models of the sensor and calculated ratios for the theoretical determination of its static, dynamic and accuracy characteristics.

The tasks of the dissertation work:

1. Study of the structure of a new microsystem accelerometer and its mechanical and electrical components using semiconductor materials and micromachining technology.

2. Development of mathematical models of the sensor for analysis at the stages of research and development of all characteristics of the microsystem accelerometer: static, amplitude-frequency, phase-frequency, transient, accuracy and characteristics of its individual nodes.

3. Conducting experimental studies of the static and dynamic characteristics of new microsystem acceleration sensors, the results of which make it possible to judge the accuracy and advantages of integral designs over traditional non-integral ones.

4. Comparison of experimental and theoretical results of the dissertation.

Object of study. The object of study are the following devices:

  1. Silicon pendulum sensitive elements.
  2. Capacitive displacement transducers into an electrical signal.
  3. Devices for testing linear accelerometers.
  4. Microelectronic converters and assemblies embedded in integrated acceleration sensors.

Research methods. When solving the tasks set, methods of mathematical and computer modeling of the characteristics of the accelerometer, a full-scale experiment, methods of theoretical mechanics, the theory of elasticity and automatic control were used.

Scientific novelty work is as follows:

1. The structure was studied and a new sensitive element was developed (RF patent No. 2231795), which has a measurement error two times smaller than analogues, and a mathematical model of a new microsystem accelerometer was developed with a refinement of the influence of the characteristics of the constituent elements, as a result of which the calculated data coincided with the experimental ones.

2. An original capacitive transducer was developed (patents: No. 2231796 and No. 2272298). Theoretical relations for the calculations of microelectronic converters designed for joint operation with micromechanical SEs have been obtained, which gave developers a new effective design tool.

3. Experimental studies and computer simulation of the static and dynamic characteristics of microsystem accelerometers on breadboards and finished products were carried out and compared with theoretical results, which confirmed the adequacy of the theoretical provisions.

Practical value of the work:

1. Theoretical solutions have been brought to practical use in calculating the characteristics, in optimizing the parameters of the integrated acceleration sensors being developed, and have become the basis for the development of circuits and structures protected by patents of the Russian Federation.

2. The results of theoretical and experimental studies in the form of recommendations and calculated ratios for determining the most important characteristics of the sensors were used to design and build integral acceleration sensors of the AT1105 and AT1112 types for ranges from 0.5 g to 50 g.

3. The developed methods for determining the static characteristics of integral acceleration sensors and their errors using test equipment make it possible to obtain the main metrological parameters of devices.

4. The results of the dissertation work are introduced into serially produced products of the ANPP "TEMP-AVIA" and into the educational process at the Arzamas branch of the National State Technical University at the Department of Aviation Instruments and Devices in the specialties 190300 and 190900.

Implementation in the industry. The conclusions, recommendations and results obtained in the dissertation work have been implemented at the enterprise ANPP "TEMP-AVIA" (Arzamas), which is confirmed by the documents given in the appendix.

Approbation of work. The dissertation and its individual sections were discussed and received a positive assessment at the following conferences and meetings:

  1. At the regional scientific and technical conference "Methods and means of measuring physical quantities", Nizhny Novgorod, 1997, 1998, 2002, 2003
  2. At the All-Russian scientific conferences "Progressive technologies in machine and instrument making". 2002, 2003, 2004
  3. At an expanded meeting of the Department of Aviation Instruments and Devices of the Arzamas branch of the NSTU in 1998, 2000, 2001, 2002, 2003 and 2004.

Publications. Based on the results of the research, 17 papers were published, including 13 articles and four patents for inventions.

Workload. The dissertation consists of an introduction, four chapters, a conclusion, an appendix, a list of references, a list of accepted designations and contains 153 pages of typewritten text: illustrations - 39 (drawings, diagrams, graphs), tables - 15, list of references - 83 titles.

FOR THE DEFENSE

1. Structural circuitry and mathematical model of a new pendulum sensitive element with compensation from the influence of thermal stresses.

2. The original microsystem capacitive displacement transducer with accelerometer testing, smaller dimensions at the same cost.

3. Mathematical model of a microsystem accelerometer, which makes it possible to evaluate its parameters even at the stages of research and development.

4. Ratios for choosing the optimal parameters of a microsystem accelerometer according to the criterion of minimum measurement errors, which allow for direct measurement accelerometers to obtain an accuracy equivalent to that of a compensation accelerometer with electrostatic feedback.

5. Block diagrams of installations for experimental studies of static and dynamic characteristics of microsystem accelerometers and results of experimental studies.

6. Relationships for theoretical calculations: rigidity of elastic suspensions, absolute coefficients of gas-dynamic damping, elastic suspensions for longitudinal stability and electrical circuit elements.

In the introduction the relevance of the chosen topic is substantiated and, based on the analysis of the current state of integrated sensors of primary information, the purpose and objectives of the research are formulated.

First chapter dissertation is devoted to a review of the current state of microsystem accelerometers, in which a comparative analysis of their characteristics is made. Both domestic and foreign solutions are considered and the positive and negative aspects of the structures are identified in terms of obtaining maximum accuracy. As a result of the analysis, preference was given to a microsystem accelerometer with local feedback.

Second chapter sodeRlives theoretical justification for the construction of a micromechanical sensing element and an electrical circuit. The number of degrees of freedom of a pendulum movable unit is estimated based on the analysis of the rigidity of elastic suspensions in various directions. It follows from the analysis that the angular motion of the pendulum relative to the y axis (Fig. 1) and linear motion relative to the x and y axes are absent, since their stiffnesses are infinitely large. Comparing the angular stiffness with respect to the x and z axes, we can conclude that the angular stiffness with respect to the z axis exceeds the angular stiffness with respect to the x axis by a factor . Numerically, this is at least five orders of magnitude, which, assuming equal forces acting along the compared axes, allows us to neglect the infinitely small angular displacement relative to the z axis.

The axial stiffnesses of the suspension along the positive and negative directions of the z-axis are generally not the same. In the positive direction, the suspension works in tension, and in the negative direction, it works in compression. In this case, with large loads in the negative direction, it is necessary to check the suspension for longitudinal stability. It should be noted here that for suspensions with curvature in width and thickness, a short section in the minimum suspension section is subjected to compression, and while maintaining its characteristics within the limits of elasticity, the suspension is always stable.

Thus, the considered design of the pendulum SE of the integral accelerometer, under the introduced assumptions, has two degrees of freedom: angular displacement relative to the x-axis and linear displacement along the y-axis. Accordingly, the micromechanical moving assembly has a transfer function of the fourth order. When using the Lagrange equation of the second kind for the analysis of the dynamics, the transfer function of the moving node was defined as:

, (1)

where the transfer function coefficients are expressed in terms of the parameters of the moving node:

(2)

where is the moment of inertia of the pendulum about the z axis; m is the mass of the pendulum; Kd and Kdu - axial and angular absolute damping coefficients; G and Gu - axial and angular rigidity of the elastic suspension; lц - distance from the center of gravity to the axis of swing of the pendulum.

The steepness of the static characteristic of the sensitive element is determined from (1) taking into account (2) at :

(3)

A specialized electrical transducer has been developed to process the movements of the pendulum. The following requirements were adopted as initial prerequisites for the development of the transducer: 1 - ensuring the linearity of the static characteristic over the entire measurement range; 2 - in the converter, the influence of the dielectric constant of the medium filling the space between the measuring electrodes of the converter must be completely excluded; 3 - in the gear ratios, the values ​​​​of the resistors should be included in the form of ratios; 4 - minimum temperature error when changing parameters; 5 - sufficient filtering of the output signal from the carrier frequency of the generator feeding the capacitive bridge; 6 - exclusion of tension between the movable and fixed electrodes of the capacitive bridge; 7 - dynamically, the displacement transducer must be, without taking into account the low-pass filter, an inertialess link; 8 - independence of the steepness of the static characteristic and the zero signal of the converter from the frequency of the supply generator and minimizing errors from the instability of power supplies.

The scheme shown in Fig. 1 meets the most fully formulated requirements. 2, a. In order to achieve the required characteristics in terms of static and dynamic accuracy in the circuit, several solutions for a particular node were worked out and the optimal ones were selected. The scheme contains in its structure: differential circuit of measuring capacities C1 - C2; device for switching reference voltages Kl1-Kl4; amplifier on OU1, synchronous (demodulator) detector (Kl5 and Kl8); clock frequency generator (Fig. 2, b) on a logical element of the Schmidt trigger type; reference voltage sources and a low-pass filter (LPF) on OU2. The electrical circuit is described by the following transfer function:

(4)

where - coefficient of steepness of the static characteristic of the converter;

Filter time constant;

The complete transfer function of a microsystem accelerometer consists of the product of the transfer functions of the mechanical and electrical parts:

(5)

The transfer function coefficients are found through the parameters of the moving node: .

The slope coefficient of the static characteristic of a microsystem accelerometer with local unity feedback is obtained from the transfer function (5) in the following form:

As an alternative circuit, circuits with power electrostatic testing and with pulse-width modulation (PWM) were developed and studied. After comparison, preference was given to the scheme according to Fig. 2.

In the work, SEs with internal and external fastening of the carrier plate were investigated. It has been established from the studies that internal fastening at one point is preferable from the point of view of less influence of contact stresses transmitted from the body.

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